6" SS EXHAUST STACK - Printable Version +- Wanderlodge Gurus - The Member Funded Wanderlodge Forum (http://www.wanderlodgegurus.com) +-- Forum: Yahoo Groups Archive (/forumdisplay.php?fid=61) +--- Forum: WanderlodgeForum (/forumdisplay.php?fid=63) +--- Thread: 6" SS EXHAUST STACK (/showthread.php?tid=7270) |
6" SS EXHAUST STACK - Kurt Horvath - 10-30-2008 09:56 Hi Ernie, There was talk about it and I asked Jessie at Tech Services and he thought there may be but several PT 42 guys said no. Well curiousity got the best of me so I went lookin and without a lot of trouble there isn't going to be a hatch. I need to get the radiator checked out anyway so no big deal. I would like to come up with a swing system so you can get into the side of the engine bay from the roadside. Now there's a project! Kurt Horvath 95 PT 42 10AC --- In WanderlodgeForum@yahoogroups.com, erniecarpet@... wrote: > > Kurt- is your engine access in your rear closet floor? > > Ernie Ekberg > 83PT40 > Weatherford, Texas > > **************Plan your next getaway with AOL Travel. Check out Today's Hot > 5 Travel Deals! > (http://pr.atwola.com/promoclk/100000075x1212416248x1200771803/aol? redir=http://travel.aol.com/discount-travel?ncid=emlcntustrav00000001) > 6" SS EXHAUST STACK - mbulriss - 10-30-2008 10:38 > out anyway so no big deal. I would like to come up with a swing > system so you can get into the side of the engine bay from the > roadside. Now there's a project! Good grief! Do all people named Curt/Kurt have too much time on their hands?! How do you find time to do that spectacular custom weapon engraving? ;^) Mike Bulriss 1991 WB40 "Texas Minivan" San Antonio, TX --- In WanderlodgeForum@yahoogroups.com, "Kurt Horvath" wrote: > > Hi Ernie, > > There was talk about it and I asked Jessie at Tech Services and he > thought there may be but several PT 42 guys said no. Well curiousity > got the best of me so I went lookin and without a lot of trouble > there isn't going to be a hatch. I need to get the radiator checked > out anyway so no big deal. I would like to come up with a swing > system so you can get into the side of the engine bay from the > roadside. Now there's a project! > > Kurt Horvath > 95 PT 42 > 10AC > > > > > --- In WanderlodgeForum@yahoogroups.com, erniecarpet@ wrote: > > > > Kurt- is your engine access in your rear closet floor? > > > > Ernie Ekberg > > 83PT40 > > Weatherford, Texas > > > > **************Plan your next getaway with AOL Travel. Check out > Today's Hot > > 5 Travel Deals! > > (http://pr.atwola.com/promoclk/100000075x1212416248x1200771803/aol? > redir=http://travel.aol.com/discount-travel? ncid=emlcntustrav00000001) > > > 6" SS EXHAUST STACK - Kurt Horvath - 10-30-2008 11:39 There isn't ehough time! LOL Kurt Horvath 95 PT 42 10AC --- In WanderlodgeForum@yahoogroups.com, "mbulriss" <mbulriss@...> wrote: > > > out anyway so no big deal. I would like to come up with a swing > > system so you can get into the side of the engine bay from the > > roadside. Now there's a project! > > Good grief! Do all people named Curt/Kurt have too much time on their > hands?! How do you find time to do that spectacular custom weapon > engraving? ;^) > > Mike Bulriss > 1991 WB40 "Texas Minivan" > San Antonio, TX > > > --- In WanderlodgeForum@yahoogroups.com, "Kurt Horvath" > wrote: > > > > Hi Ernie, > > > > There was talk about it and I asked Jessie at Tech Services and he > > thought there may be but several PT 42 guys said no. Well curiousity > > got the best of me so I went lookin and without a lot of trouble > > there isn't going to be a hatch. I need to get the radiator checked > > out anyway so no big deal. I would like to come up with a swing > > system so you can get into the side of the engine bay from the > > roadside. Now there's a project! > > > > Kurt Horvath > > 95 PT 42 > > 10AC > > > > > > > > > > --- In WanderlodgeForum@yahoogroups.com, erniecarpet@ wrote: > > > > > > Kurt- is your engine access in your rear closet floor? > > > > > > Ernie Ekberg > > > 83PT40 > > > Weatherford, Texas > > > > > > **************Plan your next getaway with AOL Travel. Check out > > Today's Hot > > > 5 Travel Deals! > > > > (http://pr.atwola.com/promoclk/100000075x1212416248x1200771803/aol? > > redir=http://travel.aol.com/discount-travel? > ncid=emlcntustrav00000001) > > > > > > 6" SS EXHAUST STACK - Gregory OConnor - 10-30-2008 12:48 Kurt, try and figure why there were 4 bends. it may be that it was engineered to alow for swing room between the 'hung exhaust' and the 'torque reaction of the ruber mounted detroit'. look at the roll of the torque and see that there is a place for the movement to twist a union. I kinda think this movement was the problem with the resulting crack. crack=result ;movement=cause ;facilitate movement =repair. may be that BB enginered it correct but someone overtightened a band to cure an exhaust leak??????? you also got to keep the stack from cantilivering off of the maniford with your new design. Scavenging is one variable in fuel efficiency. even straight pipes some time will result in lower fuel economy because the intake variable get screwd. backpressure is mathed into the computer. 6" SS EXHAUST STACK - David Brady - 10-30-2008 14:02 Kurt, I agree with Greg. I'm gonna keep mine stock. There's a bunch of vibration and movement back there. I figure BB's been building buses a whole lot longer than I have. Initially I'd scratch my head when looking at the frame and support pieces, but when you consider that something as big as a bus must twist and flex, this flexibility needs to be designed in. Make one piece stronger and you've created a stress raiser someplace else. I have a friend who transplanted a honda v-tech motor into a lotus elise. Everything worked but the alternator mount. The mount insists on cracking. There can be some weird harmonics and resonant frequencies going on that are difficult to grasp and only trial and error and a 50 year track record of building buses can solve (unless you can model it and run high powered computer finite element analysis on it). He's still fighting that mount... Okay, I'm off my soap box. David Brady '02 LXi, NC Gregory OConnor wrote:
6" SS EXHAUST STACK - Kurt Horvath - 10-30-2008 15:56 David, Would you like to take that brand new muffler off my hands??? According to DD straight pipe & ECU will not have any issues in the 95 vintage S 60. OEM built that pipe for BB ACAP - As Cheep As Possible - The original routing of the pipe leaves the turbo, source of the first failure, cracked the 1st 90 degree turn a short straight run 2nd. 90 degree turn, then into a double ball connector that also telescopes in and out. You can check out that piece of S---, sorry engineering wonder here. http://www.dynaflexproducts.com/downloads/DP_Catalog_03_pg70-89.pdf Page 76 Double Ball Joint with Slip Joint Feature Allowing Lateral Movement length 16 to 18 inches mine measures 14 .55 inches at present. This marvel allows for 10 degrees of angularity 360 degree rotation 2" of offset 2" axial movement,. Hell the u joints can't move around that much. Besides it was hard clamped to the mount from the engine in front of this connection not to mention rusted to the point that it took an pneumatic impact chisel to get it apart.. So what's the point. You need flex in between the turbo and the first mount. The Flex Connector with liner I choose is here at http://vibrantperformance.com/catalog/product_info.php? cPath=1022_1035_1064_1114&products_id=1008&osCsid=999d7ef5fdd15864bae3 3db41abf5ef9 The 2 90 degree turns were fabricated in that manner because it's not easy to bend large diameter pipe in a single 180 degree bend, thus they weld 2 90's together, which is the industry standard for manufacturing a 180 degree turn in large pipe exhausts. Well this ain't the factory and we're not constrained by what is easy. I have acquired a 14ga 180 degree U-Tube that has the same external dimensions as the original pipe. I'm not an engineer but I reasonably certain that with the remaining 90 degree bend and a 45 degree bend there will be sufficient back pressure. There will also be a flexible pipe hanger mount behind the Flex connector mounted on the ceiling of the engine compartment that will support the middle section of pipe and will allow for any movement and or torque that may be transferred to the pipe by the motor. The original clamps for the muffler have to go as they are 6" but the rubber isolated mounting bars will remain and that's all that was there to begin with. So where's the rub? Bub! Not to take anything away from the engineers that designed the Bird, But there are some glaring deficiencies. 7 way trailer plug, Air Purge System, Watts valve, Accelerator and Brake peddles, Front Left Shock Mount, Relay for Jake Brake, W/D Vent for Slendide 2000, Installation of Refrigerator with inadequate convection, The seat belts mounted to floor instead of the seat, That reminds me I still have to fix that one. Nothing like hitting a road transition just to have the air ride seat bounce and the seat belts automatically adjust for the slack then the air ride seat rebounds and the belts try to cut you in half at the waist. That's just the 95 PT 42. I'm not bitchin! I'm fixin Kurt Horvath 95 PT 42 10AC --- In WanderlodgeForum@yahoogroups.com, David Brady wrote: > > Kurt, > > I agree with Greg. I'm gonna keep mine stock. There's a bunch > of vibration and movement back there. I figure BB's been building > buses a whole lot longer than I have. Initially I'd scratch my > head when looking at the frame and support pieces, but when > you consider that something as big as a bus must twist and flex, > this flexibility needs to be designed in. Make one piece stronger > and you've created a stress raiser someplace else. > > I have a friend who transplanted a honda v-tech motor into a > lotus elise. Everything worked but the alternator mount. The mount > insists on cracking. There can be some weird harmonics and > resonant frequencies going on that are difficult to grasp and > only trial and error and a 50 year track record of building buses > can solve (unless you can model it and run high powered > computer finite element analysis on it). He's still fighting that > mount... > > Okay, I'm off my soap box. > > David Brady > '02 LXi, NC > > Gregory OConnor wrote: > > > > Kurt, try and figure why there were 4 bends. it may be that it was > > engineered to alow for swing room between the 'hung exhaust' and > > the 'torque reaction of the ruber mounted detroit'. look at the roll > > of the torque and see that there is a place for the movement to twist > > a union. I kinda think this movement was the problem with the > > resulting crack. crack=result ;movement=cause ;facilitate movement > > =repair. may be that BB enginered it correct but someone > > overtightened a band to cure an exhaust leak??????? you also got to > > keep the stack from cantilivering off of the maniford with your new > > design. Scavenging is one variable in fuel efficiency. even straight > > pipes some time will result in lower fuel economy because the intake > > variable get screwd. backpressure is mathed into the computer. > > > > > > ------------------------------------------------------------------ ------ > > > > Internal Virus Database is out-of-date. > > Checked by AVG. > > Version: 7.5.405 / Virus Database: 270.8.0/1715 - Release Date: 10/9/2008 12:00 AM > > > 6" SS EXHAUST STACK - Kurt Horvath - 10-30-2008 16:33 As one of our contributors, a retired heavy equip mech. recently posted a reminder, sorry I don't recall his name at the moment. The V- Band clamps are meant to hold pipes in place not cinch them down tightly. My system has three V-Band clamps and Flange Assemblies that are placed in a manner that will allow for multiple Axis movement. Hangers are flexible and hard mounts have rubber isolators. This equates to 7 attaching points all will flex or swivel. Well 8 if you count the 5" X 10" SS Braided Flex Connector that will flex in any direction. Kurt Horvath 95 Pt 42 10AC --- In WanderlodgeForum@yahoogroups.com, "Kurt Horvath" wrote: > > David, Would you like to take that brand new muffler off my hands??? > > According to DD straight pipe & ECU will not have any issues in the > 95 vintage S 60. > > OEM built that pipe for BB ACAP - As Cheep As Possible - > > The original routing of the pipe leaves the turbo, source of the > first failure, cracked the 1st 90 degree turn a short straight run > 2nd. 90 degree turn, then into a double ball connector that also > telescopes in and out. You can check out that piece of S---, sorry > engineering wonder here. > > http://www.dynaflexproducts.com/downloads/DP_Catalog_03_pg70-89.pdf > > Page 76 Double Ball Joint with Slip Joint Feature Allowing Lateral > Movement length 16 to 18 inches mine measures 14 .55 inches at > present. This marvel allows for 10 degrees of angularity 360 degree > rotation 2" of offset 2" axial movement,. Hell the u joints can't > move around that much. Besides it was hard clamped to the mount from > the engine in front of this connection not to mention rusted to the > point that it took an pneumatic impact chisel to get it apart.. So > what's the point. You need flex in between the turbo and the first > mount. > > The Flex Connector with liner I choose is here at > > http://vibrantperformance.com/catalog/product_info.php? > cPath=1022_1035_1064_1114&products_id=1008&osCsid=999d7ef5fdd15864bae3 > 3db41abf5ef9 > > The 2 90 degree turns were fabricated in that manner because it's not > easy to bend large diameter pipe in a single 180 degree bend, thus > they weld 2 90's together, which is the industry standard for > manufacturing a 180 degree turn in large pipe exhausts. Well this > ain't the factory and we're not constrained by what is easy. I have > acquired a 14ga 180 degree U-Tube that has the same external > dimensions as the original pipe. I'm not an engineer but I reasonably > certain that with the remaining 90 degree bend and a 45 degree bend > there will be sufficient back pressure. > > There will also be a flexible pipe hanger mount behind the Flex > connector mounted on the ceiling of the engine compartment that will > support the middle section of pipe and will allow for any movement > and or torque that may be transferred to the pipe by the motor. The > original clamps for the muffler have to go as they are 6" but the > rubber isolated mounting bars will remain and that's all that was > there to begin with. So where's the rub? Bub! > > Not to take anything away from the engineers that designed the Bird, > But there are some glaring deficiencies. 7 way trailer plug, Air > Purge System, Watts valve, Accelerator and Brake peddles, Front Left > Shock Mount, Relay for Jake Brake, W/D Vent for Slendide 2000, > Installation of Refrigerator with inadequate convection, The seat > belts mounted to floor instead of the seat, That reminds me I still > have to fix that one. Nothing like hitting a road transition just to > have the air ride seat bounce and the seat belts automatically adjust > for the slack then the air ride seat rebounds and the belts try to > cut you in half at the waist. That's just the 95 PT 42. I'm not > bitchin! I'm fixin > > Kurt Horvath > 95 PT 42 > 10AC > > > > --- In WanderlodgeForum@yahoogroups.com, David Brady > wrote: > > > > Kurt, > > > > I agree with Greg. I'm gonna keep mine stock. There's a bunch > > of vibration and movement back there. I figure BB's been building > > buses a whole lot longer than I have. Initially I'd scratch my > > head when looking at the frame and support pieces, but when > > you consider that something as big as a bus must twist and flex, > > this flexibility needs to be designed in. Make one piece stronger > > and you've created a stress raiser someplace else. > > > > I have a friend who transplanted a honda v-tech motor into a > > lotus elise. Everything worked but the alternator mount. The mount > > insists on cracking. There can be some weird harmonics and > > resonant frequencies going on that are difficult to grasp and > > only trial and error and a 50 year track record of building buses > > can solve (unless you can model it and run high powered > > computer finite element analysis on it). He's still fighting that > > mount... > > > > Okay, I'm off my soap box. > > > > David Brady > > '02 LXi, NC > > > > Gregory OConnor wrote: > > > > > > Kurt, try and figure why there were 4 bends. it may be that it was > > > engineered to alow for swing room between the 'hung exhaust' and > > > the 'torque reaction of the ruber mounted detroit'. look at the > roll > > > of the torque and see that there is a place for the movement to > twist > > > a union. I kinda think this movement was the problem with the > > > resulting crack. crack=result ;movement=cause ;facilitate movement > > > =repair. may be that BB enginered it correct but someone > > > overtightened a band to cure an exhaust leak??????? you also got > to > > > keep the stack from cantilivering off of the maniford with your > new > > > design. Scavenging is one variable in fuel efficiency. even > straight > > > pipes some time will result in lower fuel economy because the > intake > > > variable get screwd. backpressure is mathed into the computer. > > > > > > > > > ---------------------------------------------------------------- -- > ------ > > > > > > Internal Virus Database is out-of-date. > > > Checked by AVG. > > > Version: 7.5.405 / Virus Database: 270.8.0/1715 - Release Date: > 10/9/2008 12:00 AM > > > > > > 6" SS EXHAUST STACK - Kurt Horvath - 10-30-2008 17:06 Yea I've heard that but the one with the liner has fixed the high pressure leaks according to the Mfg. Let's hope. Prevost has from what I recall pipes bent in one piece, they are held together with those nifty band clamps that seat and conform to the pipe exterior, If the V-Bands and Flanges don't work out I'll go to those pipe clamps. The Flanges are also available with three different types of gaskets, o-ring, flat, and, and, and I can't remember, oh yea the type I bought, male-female flanges, perfect alignment, leak free, again according to Vibrant Mfg. There is also a Stainless Steel Muffler available that may work well on your coach, but it's inlet outlet is 5" not the 6" like on your coach. well I assume yours is 6"??? Also it is 10" in diameter which would help with crowed exhaust tunnel. Kurt Horvath 95 Pt 42 10AC --- In WanderlodgeForum@yahoogroups.com, David Brady wrote: > > Hi Kurt, > > No thanks, I already have a stock muffler. Thanks for the links, > there's some pretty nifty items there. Be careful with those fancy > braided stainless steel pieces. They look sharp, but they've always > leaked on my turbocharged subaru wrx. Kurt, you've been around > a few over-the-road coaches, Prevost' and what not, what do they > run on their exhaust systems; i.e., expansion pipes, flex pipe, etc. > > David Brady > '02 LXi, NC > > Kurt Horvath wrote: > > > > David, Would you like to take that brand new muffler off my hands??? > > > > According to DD straight pipe & ECU will not have any issues in the > > 95 vintage S 60. > > > > OEM built that pipe for BB ACAP - As Cheep As Possible - > > > > The original routing of the pipe leaves the turbo, source of the > > first failure, cracked the 1st 90 degree turn a short straight run > > 2nd. 90 degree turn, then into a double ball connector that also > > telescopes in and out. You can check out that piece of S---, sorry > > engineering wonder here. > > > > http://www.dynaflexproducts.com/downloads/DP_Catalog_03_pg70- 89.pdf > > <http://www.dynaflexproducts.com/downloads/DP_Catalog_03_pg70- 89.pdf> > > > > Page 76 Double Ball Joint with Slip Joint Feature Allowing Lateral > > Movement length 16 to 18 inches mine measures 14 .55 inches at > > present. This marvel allows for 10 degrees of angularity 360 degree > > rotation 2" of offset 2" axial movement,. Hell the u joints can't > > move around that much. Besides it was hard clamped to the mount from > > the engine in front of this connection not to mention rusted to the > > point that it took an pneumatic impact chisel to get it apart.. So > > what's the point. You need flex in between the turbo and the first > > mount. > > > > The Flex Connector with liner I choose is here at > > > > http://vibrantperformance.com/catalog/product_info.php? > > <http://vibrantperformance.com/catalog/product_info.php?> > > cPath=1022_1035_1064_1114&products_id=1008&osCsid=999d7ef5fdd15864bae3 > > 3db41abf5ef9 > > > > The 2 90 degree turns were fabricated in that manner because it's not > > easy to bend large diameter pipe in a single 180 degree bend, thus > > they weld 2 90's together, which is the industry standard for > > manufacturing a 180 degree turn in large pipe exhausts. Well this > > ain't the factory and we're not constrained by what is easy. I have > > acquired a 14ga 180 degree U-Tube that has the same external > > dimensions as the original pipe. I'm not an engineer but I reasonably > > certain that with the remaining 90 degree bend and a 45 degree bend > > there will be sufficient back pressure. > > > > There will also be a flexible pipe hanger mount behind the Flex > > connector mounted on the ceiling of the engine compartment that will > > support the middle section of pipe and will allow for any movement > > and or torque that may be transferred to the pipe by the motor. The > > original clamps for the muffler have to go as they are 6" but the > > rubber isolated mounting bars will remain and that's all that was > > there to begin with. So where's the rub? Bub! > > > > Not to take anything away from the engineers that designed the Bird, > > But there are some glaring deficiencies. 7 way trailer plug, Air > > Purge System, Watts valve, Accelerator and Brake peddles, Front Left > > Shock Mount, Relay for Jake Brake, W/D Vent for Slendide 2000, > > Installation of Refrigerator with inadequate convection, The seat > > belts mounted to floor instead of the seat, That reminds me I still > > have to fix that one. Nothing like hitting a road transition just to > > have the air ride seat bounce and the seat belts automatically adjust > > for the slack then the air ride seat rebounds and the belts try to > > cut you in half at the waist. That's just the 95 PT 42. I'm not > > bitchin! I'm fixin > > > > Kurt Horvath > > 95 PT 42 > > 10AC > > > > --- In WanderlodgeForum@yahoogroups.com > > > > wrote: > > > > > > Kurt, > > > > > > I agree with Greg. I'm gonna keep mine stock. There's a bunch > > > of vibration and movement back there. I figure BB's been building > > > buses a whole lot longer than I have. Initially I'd scratch my > > > head when looking at the frame and support pieces, but when > > > you consider that something as big as a bus must twist and flex, > > > this flexibility needs to be designed in. Make one piece stronger > > > and you've created a stress raiser someplace else. > > > > > > I have a friend who transplanted a honda v-tech motor into a > > > lotus elise. Everything worked but the alternator mount. The mount > > > insists on cracking. There can be some weird harmonics and > > > resonant frequencies going on that are difficult to grasp and > > > only trial and error and a 50 year track record of building buses > > > can solve (unless you can model it and run high powered > > > computer finite element analysis on it). He's still fighting that > > > mount... > > > > > > Okay, I'm off my soap box. > > > > > > David Brady > > > '02 LXi, NC > > > > > > Gregory OConnor wrote: > > > > > > > > Kurt, try and figure why there were 4 bends. it may be that it was > > > > engineered to alow for swing room between the 'hung exhaust' and > > > > the 'torque reaction of the ruber mounted detroit'. look at the > > roll > > > > of the torque and see that there is a place for the movement to > > twist > > > > a union. I kinda think this movement was the problem with the > > > > resulting crack. crack=result ;movement=cause ;facilitate movement > > > > =repair. may be that BB enginered it correct but someone > > > > overtightened a band to cure an exhaust leak??????? you also got > > to > > > > keep the stack from cantilivering off of the maniford with your > > new > > > > design. Scavenging is one variable in fuel efficiency. even > > straight > > > > pipes some time will result in lower fuel economy because the > > intake > > > > variable get screwd. backpressure is mathed into the computer. > > > > > > > > > > > > ---------------------------------------------------------- > > ------ > > > > > > > > Internal Virus Database is out-of-date. > > > > Checked by AVG. > > > > Version: 7.5.405 / Virus Database: 270.8.0/1715 - Release Date: > > 10/9/2008 12:00 AM > > > > > > > > > > > > > ------------------------------------------------------------------ ------ > > > > Internal Virus Database is out-of-date. > > Checked by AVG. > > Version: 7.5.405 / Virus Database: 270.8.0/1715 - Release Date: 10/9/2008 12:00 AM > > > 6" SS EXHAUST STACK - David Brady - 10-30-2008 17:31 Hi Kurt, No thanks, I already have a stock muffler. Thanks for the links, there's some pretty nifty items there. Be careful with those fancy braided stainless steel pieces. They look sharp, but they've always leaked on my turbocharged subaru wrx. Kurt, you've been around a few over-the-road coaches, Prevost' and what not, what do they run on their exhaust systems; i.e., expansion pipes, flex pipe, etc. David Brady '02 LXi, NC Kurt Horvath wrote:
6" SS EXHAUST STACK - David Brady - 10-31-2008 08:39 The LXi, like your WB, uses a 6 inch muffler. Five inch will certainly suck some ponies away. David Brady '02 LXi, NC Kurt Horvath wrote:
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