Kohler generator overheating
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08-14-2008, 12:40
Post: #11
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Kohler generator overheating
Greg,
Others may chime in, but I am not convinced that the fan "sucking" instead of "blowing" is your problem. 80's FC's (including my old '82 FC) had basically the same radiator/fan set-up and the fan sucked in so as to not be blowing hot air out on the "porch" area. As long as the fan is moving air across the radiator, it should not matter which direction it is moving. You may want to look for plugged hoses on a radiator stuck closed. Scott --- In WanderlodgeForum@yahoogroups.com, Greg Young wrote: > > Hi Bryan & Scott and everybody > > Follow up to our generator issues. I had the radiator serviced and it was only 20% blocked, so the guess is that was not the problem. However, I was wrong about the fan. Ours appeared to be sucking air in rather than blowing out. There is a junction box leading to the fan motor, which was wired normally - Hot (black) to black, neutral (white) to white. I reversed these and the motor continues to suck in. So how does one reverse the wiring and actually make it change direction? > > I'm also a little baffled about oil levels and think we may have a plug somewhere - the dipstick showed oil level above max, yet when I opened the plug, with the filter off and the oil filler cap off, no oil came out. Putting in more resulted in oil spilling out the breather hose. > > Sorry, I'm not a gearhead like so many of you, but I can follow instructions if they're detailed enough... > > Thanks! > Greg Young > 1986 PT40 > Escondido, CA > (760) 807-1727 > > > > ----- Original Message ---- > From: Greg Young > To: WanderlodgeForum@yahoogroups.com > Sent: Thursday, August 7, 2008 7:17:51 PM > Subject: Re: [WanderlodgeForum] Re: Kohler generator overheating > > > Hi Scott - Thanks for the info. We have the standard vertical, so I think the fan's OK. Time to flush, and if that doesn't improve it, I'll probably take it in for "professional" (i.e. expensive) assessment. > > Greg Young > 1986 PT40 > Escondido CA > > > > ----- Original Message ---- > From: Scott Forman <scottforman75@...> > To: WanderlodgeForum@yahoogroups.com > Sent: Thursday, August 7, 2008 5:54:06 PM > Subject: [WanderlodgeForum] Re: Kohler generator overheating > > > Greg, > > If you bus has the stock vertical radiator with traditional fan, it > should blow out...or at least that is what mine does. > > Later models...and some retro-fitted earlier ones...have a horizontal > radiator with squirrel's cage fan blowing down and out. > > I ran my Yanmar this past weekend at heavy load in 104 degree heat > and it never went above 180. > > Scott Forman > 86 PT38 > Memphis > > --- In WanderlodgeForum@ yahoogroups. com, Greg Young > wrote: > > > > Hi Bryan - Thanks for the idea. Which way is it supposed to turn - > exhausting air through the radiator, or pulling it in? I would think > out, which is what ours is doing. > > -Greg > > 86 PT40 > > > > > > > > ----- Original Message ---- > > From: Bryan Altier > > To: WanderlodgeForum@ yahoogroups. com > > Sent: Thursday, August 7, 2008 3:45:08 PM > > Subject: Re: [WanderlodgeForum] Kohler generator overheating > > > > > > Greg, We had some problems with ours overheating > > just at times, (hot weather) and I discovered that the cooling fan > on the > > radiator was turning backwards. Reversed two wires and problem > > solved. > > > > Bryan Altier > > 88WLWB 40 > > Greenville, SC > > ----- Original Message ----- > > From: Greg Young > > To: Wanderlodge Forum > > Sent: Thursday, August 07, 2008 4:09 PM > > Subject: [WanderlodgeForum] Kohler generator overheating > > > > Hi - > > > > Our Kohler generator is overheating under load. So far I've > replaced the thermostat, and so I guess that flushing the system is > the next step. > > > > Details: > > 86 PT-40 > > Kohler 12.5CCO67-RV > > Yanmar 4-cyl engine > > with no load ran cool. Started adding load at around 180 degrees > > Added load up to 20A leg one, 30A leg two - all three cruise-air > AC's running plus some other appliances. Maintained about 115V all > the time. > > Temp slowly climbed up to about 215 before I took the load off. In > the past it actually tripped the high temp switch, but I didn't see > any point in doing that again. > > After I took the load off it slowly dropped to around 200. Stopped > it then. > > > > We've got two weeks before we head to the desert and 100+ heat. > Any thoughts would be appreciated. > > > > Thanks! > > Greg Young > > 1986 PT40 > > Escondido, CA > > (760) 807-1727 > > > |
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08-14-2008, 12:46
Post: #12
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Kohler generator overheating
Greg in a DC (direct current) motor like the 12v water pump,
reversing the + and - from the battery will reverse the rotation of the spinn. quite often the DC - lead from the battey is refered to as a "ground" we call it ground because that is the path used to run the direct current directly back at (not to) the battery. but it is not universal with "AC Ground" The 120V juice to run the fan (if it is not 220)is not DC it is AC or alternating current. there is no direction. To reverse an AC motor you change the "starting wingings" with the "running windings". usuly there is a face plate that labels the colors. You would want to rewire the black to black and white to white to maintain ground protection with the genset power. One other point to make about wires with motors is that if there are compacitors holding stored juice, they can give a hell of a shock to the touch. ANd 120V is 120V be it from a wall socket in the house or a little 3 horse honda inverter. test for voltage first with a meter then with a screwdriver prior to touching it with your hands Maybe that is the way the fan is required to run? I guess it depends on how the squirl cage fins are set up????? Bird engineers may have made several changes to try and prevent dust at the fan and the lack of air with the air streeming past at 60 mph??????? OIL**************** the drain plug for the engine is on the engine??? maybe you are pulling a dry plug of the generator head??? if it truly was the oil plug,,, pull the filler cap off; remove oil drain plug; keep the filter on and ;blow some air down the filler cap ( aprox 15-25 psi) you should get oil out of the drain plug, or air . Gregory O'Connor 951-830-5997 -- In WanderlodgeForum@yahoogroups.com, Greg Young wrote: > > Hi Bryan & Scott and everybody > > Follow up to our generator issues. I had the radiator serviced and it was only 20% blocked, so the guess is that was not the problem. However, I was wrong about the fan. Ours appeared to be sucking air in rather than blowing out. There is a junction box leading to the fan motor, which was wired normally - Hot (black) to black, neutral (white) to white. I reversed these and the motor continues to suck in. So how does one reverse the wiring and actually make it change direction? > > I'm also a little baffled about oil levels and think we may have a plug somewhere - the dipstick showed oil level above max, yet when I opened the plug, with the filter off and the oil filler cap off, no oil came out. Putting in more resulted in oil spilling out the breather hose. > > Sorry, I'm not a gearhead like so many of you, but I can follow instructions if they're detailed enough... > > Thanks! > Greg Young > 1986 PT40 > Escondido, CA > (760) 807-1727 > > > > ----- Original Message ---- > From: Greg Young > To: WanderlodgeForum@yahoogroups.com > Sent: Thursday, August 7, 2008 7:17:51 PM > Subject: Re: [WanderlodgeForum] Re: Kohler generator overheating > > > Hi Scott - Thanks for the info. We have the standard vertical, so I think the fan's OK. Time to flush, and if that doesn't improve it, I'll probably take it in for "professional" (i.e. expensive) assessment. > > Greg Young > 1986 PT40 > Escondido CA > > > > ----- Original Message ---- > From: Scott Forman <scottforman75@...> > To: WanderlodgeForum@yahoogroups.com > Sent: Thursday, August 7, 2008 5:54:06 PM > Subject: [WanderlodgeForum] Re: Kohler generator overheating > > > Greg, > > If you bus has the stock vertical radiator with traditional fan, it > should blow out...or at least that is what mine does. > > Later models...and some retro-fitted earlier ones...have a horizontal > radiator with squirrel's cage fan blowing down and out. > > I ran my Yanmar this past weekend at heavy load in 104 degree heat > and it never went above 180. > > Scott Forman > 86 PT38 > Memphis > > --- In WanderlodgeForum@ yahoogroups. com, Greg Young > wrote: > > > > Hi Bryan - Thanks for the idea. Which way is it supposed to turn - > exhausting air through the radiator, or pulling it in? I would think > out, which is what ours is doing. > > -Greg > > 86 PT40 > > > > > > > > ----- Original Message ---- > > From: Bryan Altier > > To: WanderlodgeForum@ yahoogroups. com > > Sent: Thursday, August 7, 2008 3:45:08 PM > > Subject: Re: [WanderlodgeForum] Kohler generator overheating > > > > > > Greg, We had some problems with ours overheating > > just at times, (hot weather) and I discovered that the cooling fan > on the > > radiator was turning backwards. Reversed two wires and problem > > solved. > > > > Bryan Altier > > 88WLWB 40 > > Greenville, SC > > ----- Original Message ----- > > From: Greg Young > > To: Wanderlodge Forum > > Sent: Thursday, August 07, 2008 4:09 PM > > Subject: [WanderlodgeForum] Kohler generator overheating > > > > Hi - > > > > Our Kohler generator is overheating under load. So far I've > replaced the thermostat, and so I guess that flushing the system is > the next step. > > > > Details: > > 86 PT-40 > > Kohler 12.5CCO67-RV > > Yanmar 4-cyl engine > > with no load ran cool. Started adding load at around 180 degrees > > Added load up to 20A leg one, 30A leg two - all three cruise-air > AC's running plus some other appliances. Maintained about 115V all > the time. > > Temp slowly climbed up to about 215 before I took the load off. In > the past it actually tripped the high temp switch, but I didn't see > any point in doing that again. > > After I took the load off it slowly dropped to around 200. Stopped > it then. > > > > We've got two weeks before we head to the desert and 100+ heat. > Any thoughts would be appreciated. > > > > Thanks! > > Greg Young > > 1986 PT40 > > Escondido, CA > > (760) 807-1727 > > > |
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08-14-2008, 12:55
Post: #13
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Kohler generator overheating
I bet Scott is right. 20% blockage is 50 to 60 % efficiency lost. If
flow and air was not the issue prior, it may well be now that you have drained the block and still have air in the system. I would loosen some hoses to remove air that is traped and cavitating the pump????? may be RobR can explain how he got the air out. I know you are in a pinch to get off to BM so give me a call and I can try and fine some one to look at it in Temecula. I made a phone call . ON the road it is good to remember that many euipment rental yards have inhouse mechanics that are well versed in genset repair and usuly a wizz on equipment with varity of facets. GregO'Connor --- In WanderlodgeForum@yahoogroups.com, "Scott Forman" <scottforman75@...> wrote: > > Greg, > > Others may chime in, but I am not convinced that the fan "sucking" > instead of "blowing" is your problem. 80's FC's (including my > old '82 FC) had basically the same radiator/fan set-up and the fan > sucked in so as to not be blowing hot air out on the "porch" area. > As long as the fan is moving air across the radiator, it should not > matter which direction it is moving. > > You may want to look for plugged hoses on a radiator stuck closed. > > Scott > > --- In WanderlodgeForum@yahoogroups.com, Greg Young > wrote: > > > > Hi Bryan & Scott and everybody > > > > Follow up to our generator issues. I had the radiator serviced and > it was only 20% blocked, so the guess is that was not the problem. > However, I was wrong about the fan. Ours appeared to be sucking air > in rather than blowing out. There is a junction box leading to the > fan motor, which was wired normally - Hot (black) to black, neutral > (white) to white. I reversed these and the motor continues to suck > in. So how does one reverse the wiring and actually make it change > direction? > > > > I'm also a little baffled about oil levels and think we may have a > plug somewhere - the dipstick showed oil level above max, yet when I > opened the plug, with the filter off and the oil filler cap off, no > oil came out. Putting in more resulted in oil spilling out the > breather hose. > > > > Sorry, I'm not a gearhead like so many of you, but I can follow > instructions if they're detailed enough... > > > > Thanks! > > Greg Young > > 1986 PT40 > > Escondido, CA > > (760) 807-1727 > > > > > > > > ----- Original Message ---- > > From: Greg Young > > To: WanderlodgeForum@yahoogroups.com > > Sent: Thursday, August 7, 2008 7:17:51 PM > > Subject: Re: [WanderlodgeForum] Re: Kohler generator overheating > > > > > > Hi Scott - Thanks for the info. We have the standard vertical, so > I think the fan's OK. Time to flush, and if that doesn't improve it, > I'll probably take it in for "professional" (i.e. expensive) > assessment. > > > > Greg Young > > 1986 PT40 > > Escondido CA > > > > > > > > ----- Original Message ---- > > From: Scott Forman <scottforman75@> > > To: WanderlodgeForum@yahoogroups.com > > Sent: Thursday, August 7, 2008 5:54:06 PM > > Subject: [WanderlodgeForum] Re: Kohler generator overheating > > > > > > Greg, > > > > If you bus has the stock vertical radiator with traditional fan, it > > should blow out...or at least that is what mine does. > > > > Later models...and some retro-fitted earlier ones...have a > horizontal > > radiator with squirrel's cage fan blowing down and out. > > > > I ran my Yanmar this past weekend at heavy load in 104 degree heat > > and it never went above 180. > > > > Scott Forman > > 86 PT38 > > Memphis > > > > --- In WanderlodgeForum@ yahoogroups. com, Greg Young > > wrote: > > > > > > Hi Bryan - Thanks for the idea. Which way is it supposed to turn - > > > exhausting air through the radiator, or pulling it in? I would > think > > out, which is what ours is doing. > > > -Greg > > > 86 PT40 > > > > > > > > > > > > ----- Original Message ---- > > > From: Bryan Altier > > > To: WanderlodgeForum@ yahoogroups. com > > > Sent: Thursday, August 7, 2008 3:45:08 PM > > > Subject: Re: [WanderlodgeForum] Kohler generator overheating > > > > > > > > > Greg, We had some problems with ours overheating > > > just at times, (hot weather) and I discovered that the cooling > fan > > on the > > > radiator was turning backwards. Reversed two wires and problem > > > solved. > > > > > > Bryan Altier > > > 88WLWB 40 > > > Greenville, SC > > > ----- Original Message ----- > > > From: Greg Young > > > To: Wanderlodge Forum > > > Sent: Thursday, August 07, 2008 4:09 PM > > > Subject: [WanderlodgeForum] Kohler generator overheating > > > > > > Hi - > > > > > > Our Kohler generator is overheating under load. So far I've > > replaced the thermostat, and so I guess that flushing the system is > > the next step. > > > > > > Details: > > > 86 PT-40 > > > Kohler 12.5CCO67-RV > > > Yanmar 4-cyl engine > > > with no load ran cool. Started adding load at around 180 degrees > > > Added load up to 20A leg one, 30A leg two - all three cruise- air > > AC's running plus some other appliances. Maintained about 115V all > > the time. > > > Temp slowly climbed up to about 215 before I took the load off. > In > > the past it actually tripped the high temp switch, but I didn't see > > any point in doing that again. > > > After I took the load off it slowly dropped to around 200. > Stopped > > it then. > > > > > > We've got two weeks before we head to the desert and 100+ heat. > > Any thoughts would be appreciated. > > > > > > Thanks! > > > Greg Young > > > 1986 PT40 > > > Escondido, CA > > > (760) 807-1727 > > > > > > |
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08-14-2008, 13:05
Post: #14
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Kohler generator overheating
Greg,
Looking at the motor at the end of the fan, mine had two wires coming out of the winding and wrapped up before going back into the winding. I removed the wrapping and found that there were two connectors that I swapped causing the motor to run in the proper direction. Look and see if there is a sticker on the end of the fan housing with an arrow "direction". Since I got mine blowing out the bottom of the fan my overheating problems are apparently gone.
Bryan Altier
88 WLWB 40
Greenville, SC
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08-14-2008, 13:16
Post: #15
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Kohler generator overheating
I bled the air out using boththe petcock upbeside the thermostat and the one down on the radiator tank. The radiator on mine has two petcocks. One on the top side of the tank and one under which acts as the low drain point. I bled air out using the radiator tank top side petcock.
2008/8/14 Gregory OConnor <"Gregoryoc@aol.com">
-- Rob, Sue & Merlin Robinson 94 WLWB |
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08-14-2008, 14:21
Post: #16
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Kohler generator overheating
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08-14-2008, 14:27
Post: #17
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Kohler generator overheating
Scott, I had just replaced my fan motor, and left Switched the wire and made the fan blow
1987 PT38 Hesperia CA From: Greg, Others may chime in, but I am not convinced that the fan "sucking" instead of "blowing" is your problem. 80's FC's (including my old '82 FC) had basically the same radiator/fan set-up and the fan sucked in so as to not be blowing hot air out on the "porch" area. As long as the fan is moving air across the radiator, it should not matter which direction it is moving. You may want to look for plugged hoses on a radiator stuck closed. Scott --- In "WanderlodgeForum%40yahoogroups.com", Greg Young wrote: > > Hi Bryan & Scott and everybody > > Follow up to our generator issues. I had the radiator serviced and it was only 20% blocked, so the guess is that was not the problem. However, I was wrong about the fan. Ours appeared to be sucking air in rather than blowing out. There is a junction box leading to the fan motor, which was wired normally - Hot (black) to black, neutral (white) to white. I reversed these and the motor continues to suck in. So how does one reverse the wiring and actually make it change direction? > > I'm also a little baffled about oil levels and think we may have a plug somewhere - the dipstick showed oil level above max, yet when I opened the plug, with the filter off and the oil filler cap off, no oil came out. Putting in more resulted in oil spilling out the breather hose. > > Sorry, I'm not a gearhead like so many of you, but I can follow instructions if they're detailed enough... > > Thanks! > Greg Young > 1986 PT40 > > (760) 807-1727 > > > > ----- Original Message ---- > From: Greg Young > To: "WanderlodgeForum%40yahoogroups.com" > Sent: Thursday, August 7, 2008 7:17:51 PM > Subject: Re: [WanderlodgeForum] Re: Kohler generator overheating > > > Hi Scott - Thanks for the info. We have the standard vertical, so I think the fan's OK. Time to flush, and if that doesn't improve it, I'll probably take it in for "professional" (i.e. expensive) assessment. > > Greg Young > 1986 PT40 > > > > > ----- Original Message ---- > From: Scott Forman <scottforman75@<wbr>...> > To: "WanderlodgeForum%40yahoogroups.com" > Sent: Thursday, August 7, 2008 5:54:06 PM > Subject: [WanderlodgeForum] Re: Kohler generator overheating > > > Greg, > > If you bus has the stock vertical radiator with traditional fan, it > should blow out...or at least that is what mine does. > > Later models...and some retro-fitted earlier ones...have a horizontal > radiator with squirrel's cage fan blowing down and out. > > I ran my Yanmar this past weekend at heavy load in 104 degree heat > and it never went above 180. > > Scott Forman > 86 PT38 > > > --- In WanderlodgeForum@ yahoogroups. com, Greg Young > wrote: > > > > Hi - Thanks for the idea. Which way is it supposed to turn - > exhausting air through the radiator, or pulling it in? I would think > out, which is what ours is doing. > > -Greg > > 86 PT40 > > > > > > > > ----- Original Message ---- > > From: Bryan Altier > > To: WanderlodgeForum@ yahoogroups. com > > Sent: Thursday, August 7, 2008 3:45:08 PM > > Subject: Re: [WanderlodgeForum] Kohler generator overheating > > > > > > Greg, We had some problems with ours overheating > > just at times, (hot weather) and I discovered that the cooling fan > on the > > radiator was turning backwards. Reversed two wires and problem > > solved. > > > > Altier > > 88WLWB 40 > > > > ----- Original Message ----- > > From: Greg Young > > To: Wanderlodge Forum > > Sent: Thursday, August 07, 2008 4:09 PM > > Subject: [WanderlodgeForum] Kohler generator overheating > > > > Hi - > > > > Our Kohler generator is overheating under load. So far I've > replaced the thermostat, and so I guess that flushing the system is > the next step. > > > > Details: > > 86 PT-40 > > Kohler 12.5CCO67-RV > > Yanmar 4-cyl engine > > with no load ran cool. Started adding load at around 180 degrees > > Added load up to 20A leg one, 30A leg two - all three cruise-air > AC's running plus some other appliances. Maintained about 115V all > the time. > > Temp slowly climbed up to about 215 before I took the load off. In > the past it actually tripped the high temp switch, but I didn't see > any point in doing that again. > > After I took the load off it slowly dropped to around 200. Stopped > it then. > > > > We've got two weeks before we head to the desert and 100+ heat. > Any thoughts would be appreciated. > > > > Thanks! > > Greg Young > > 1986 PT40 > > > > (760) 807-1727 > > > |
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08-14-2008, 14:39
Post: #18
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Kohler generator overheating
This is not a squirrel cage. The pre-87 units are old-fashioned fan
units. Scott --- In WanderlodgeForum@yahoogroups.com, Leroy Eckert > > If you look closely, there is an arrow on the squirrel cage housing showing direction. At least there is on mine. The motor on mine is 208v. I have a typical wiring diagram from the box to the fan motor if anyone needs it. > Leroy Eckert > 1990 WB-40 Smoke N Mirrors > Dahlonega, GA > Royale Conversion > > --- On Thu, 8/14/08, Bryan Altier > From: Bryan Altier > Subject: Re: [WanderlodgeForum] Re: Kohler generator overheating > To: WanderlodgeForum@yahoogroups.com > Date: Thursday, August 14, 2008, 9:05 PM > > > > > > > > > > > > > > > Greg, > Looking at the motor at the end of the fan, mine > had two wires coming out of the winding and wrapped up before going back into > the winding. I removed the wrapping and found that there were two > connectors that I swapped causing the motor to run in the proper > direction. Look and see if there is a sticker on the end of the fan > housing with an arrow "direction". Since I got mine blowing out the bottom > of the fan my overheating problems are apparently gone. > > Bryan Altier > 88 WLWB 40 > Greenville, SC > > ----- Original Message ----- > From: > Greg Young > To: WanderlodgeForum@ yahoogroups. com > > Sent: Thursday, August 14, 2008 7:36 > PM > Subject: Re: [WanderlodgeForum] Re: > Kohler generator overheating > > > > > > Hi Bryan & Scott and everybody > > Follow up to our generator > issues. I had the radiator serviced and it was only 20% blocked, so the > guess is that was not the problem. However, I was wrong about the > fan. Ours appeared to be sucking air in rather than blowing out. > There is a junction box leading to the fan motor, which was wired normally - > Hot (black) to black, neutral (white) to white. I reversed these and the > motor continues to suck in. So how does one reverse the wiring and > actually make it change direction? > > I'm also a little baffled about oil > levels and think we may have a plug somewhere - the dipstick showed oil level > above max, yet when I opened the plug, with the filter off and the oil filler > cap off, no oil came out. Putting in more resulted in oil spilling out > the breather hose. > > Sorry, I'm not a gearhead like so many of you, but I > can follow instructions if they're detailed enough... > > Thanks! > Greg > Young > 1986 PT40 > Escondido, CA > (760) 807-1727 > > > > ----- > Original Message ---- > From: Greg Young > To: > WanderlodgeForum@ yahoogroups. com > Sent: Thursday, August 7, 2008 > 7:17:51 PM > Subject: Re: [WanderlodgeForum] Re: Kohler generator > overheating > > > > Hi Scott - Thanks for the info. We have the standard vertical, so I > think the fan's OK. Time to flush, and if that doesn't improve it, I'll > probably take it in for "professional" (i.e. expensive) > assessment. > > Greg Young > 1986 PT40 > Escondido CA > > > > ----- > Original Message ---- > From: Scott Forman > <scottforman75@ gmail.com> > To: > WanderlodgeForum@ yahoogroups. com > Sent: Thursday, August 7, 2008 > 5:54:06 PM > Subject: [WanderlodgeForum] Re: Kohler generator > overheating > > > > Greg, > > If you bus has the stock vertical radiator with traditional > fan, it > should blow out...or at least that is what mine does. > > > Later models...and some retro-fitted earlier ones...have a horizontal > > radiator with squirrel's cage fan blowing down and out. > > I ran my > Yanmar this past weekend at heavy load in 104 degree heat > and it never > went above 180. > > Scott Forman > 86 PT38 > Memphis > > --- In WanderlodgeForum@ > yahoogroups. com, Greg Young > wrote: > > > > > Hi Bryan - Thanks for the idea. Which way is it supposed to turn - > > exhausting air through the radiator, or pulling it in? I would think > > out, which is what ours is doing. > > -Greg > > 86 PT40 > > > > > > > > > ----- Original Message ---- > > From: Bryan > Altier > > To: WanderlodgeForum@ > yahoogroups. com > > Sent: Thursday, August 7, 2008 3:45:08 PM > > > Subject: Re: [WanderlodgeForum] Kohler generator overheating > > > > > > > Greg, We had some problems with ours overheating > > just at > times, (hot weather) and I discovered that the cooling fan > on the > > > radiator was turning backwards. Reversed two wires and problem > > > solved. > > > > Bryan Altier > > 88WLWB 40 > > Greenville, > SC > > ----- Original Message ----- > > From: Greg Young > > To: > Wanderlodge Forum > > Sent: Thursday, August 07, 2008 4:09 PM > > > Subject: [WanderlodgeForum] Kohler generator overheating > > > > Hi > - > > > > Our Kohler generator is overheating under load. So far I've > > replaced the thermostat, and so I guess that flushing the system is > > the next step. > > > > Details: > > 86 PT-40 > > Kohler > 12.5CCO67-RV > > Yanmar 4-cyl engine > > with no load ran cool. > Started adding load at around 180 degrees > > Added load up to 20A leg > one, 30A leg two - all three cruise-air > AC's running plus some other > appliances. Maintained about 115V all > the time. > > Temp slowly > climbed up to about 215 before I took the load off. In > the past it > actually tripped the high temp switch, but I didn't see > any point in doing > that again. > > After I took the load off it slowly dropped to around 200. > Stopped > it then. > > > > We've got two weeks before we head to > the desert and 100+ heat. > Any thoughts would be appreciated. > > > > > Thanks! > > Greg Young > > 1986 PT40 > > Escondido, > CA > > (760) > 807-1727 > > > |
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08-14-2008, 14:42
Post: #19
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Kohler generator overheating
Is yours squirrel's cage over horizontal rad or traditional fan over
vertical rad? I thought the 87's switched to the squirrel's cage. A squirrel's cage fan doesn't work worth a damn trying to suck in. Scott --- In WanderlodgeForum@yahoogroups.com, "P & D" > > Scott, > > > > I had just replaced my fan motor, and left the wires on motor as purchased, > and it sucked air in. It would run in 100 degree weather for 30 minutes or > so before it would overheat. On the end of the motor were 4 wires, 2 sets > of 2 wires tied together. On the side of the motor it said to change > directions, switch which wires are connected to each other. > > > > Switched the wire and made the fan blow out of compartment, and instantly > water temperature went down and will run all day in 100 degree weather. > > > > Paul Potter > > 1987 PT38 > > Hesperia CA > > > > _____ > > From: WanderlodgeForum@yahoogroups.com > [mailto:WanderlodgeForum@yahoogroups.com] On Behalf Of Scott Forman > Sent: Thursday, August 14, 2008 5:40 PM > To: WanderlodgeForum@yahoogroups.com > Subject: [WanderlodgeForum] Re: Kohler generator overheating > > > > Greg, > > Others may chime in, but I am not convinced that the fan "sucking" > instead of "blowing" is your problem. 80's FC's (including my > old '82 FC) had basically the same radiator/fan set-up and the fan > sucked in so as to not be blowing hot air out on the "porch" area. > As long as the fan is moving air across the radiator, it should not > matter which direction it is moving. > > You may want to look for plugged hoses on a radiator stuck closed. > > Scott > > --- In WanderlodgeForum@ > yahoogroups.com, Greg Young > wrote: > > > > Hi Bryan & Scott and everybody > > > > Follow up to our generator issues. I had the radiator serviced and > it was only 20% blocked, so the guess is that was not the problem. > However, I was wrong about the fan. Ours appeared to be sucking air > in rather than blowing out. There is a junction box leading to the > fan motor, which was wired normally - Hot (black) to black, neutral > (white) to white. I reversed these and the motor continues to suck > in. So how does one reverse the wiring and actually make it change > direction? > > > > I'm also a little baffled about oil levels and think we may have a > plug somewhere - the dipstick showed oil level above max, yet when I > opened the plug, with the filter off and the oil filler cap off, no > oil came out. Putting in more resulted in oil spilling out the > breather hose. > > > > Sorry, I'm not a gearhead like so many of you, but I can follow > instructions if they're detailed enough... > > > > Thanks! > > Greg Young > > 1986 PT40 > > Escondido, CA > > (760) 807-1727 > > > > > > > > ----- Original Message ---- > > From: Greg Young > > To: WanderlodgeForum@ > yahoogroups.com > > Sent: Thursday, August 7, 2008 7:17:51 PM > > Subject: Re: [WanderlodgeForum] Re: Kohler generator overheating > > > > > > Hi Scott - Thanks for the info. We have the standard vertical, so > I think the fan's OK. Time to flush, and if that doesn't improve it, > I'll probably take it in for "professional" (i.e. expensive) > assessment. > > > > Greg Young > > 1986 PT40 > > Escondido CA > > > > > > > > ----- Original Message ---- > > From: Scott Forman <scottforman75@> > > To: WanderlodgeForum@ > yahoogroups.com > > Sent: Thursday, August 7, 2008 5:54:06 PM > > Subject: [WanderlodgeForum] Re: Kohler generator overheating > > > > > > Greg, > > > > If you bus has the stock vertical radiator with traditional fan, it > > should blow out...or at least that is what mine does. > > > > Later models...and some retro-fitted earlier ones...have a > horizontal > > radiator with squirrel's cage fan blowing down and out. > > > > I ran my Yanmar this past weekend at heavy load in 104 degree heat > > and it never went above 180. > > > > Scott Forman > > 86 PT38 > > Memphis > > > > --- In WanderlodgeForum@ yahoogroups. com, Greg Young > > wrote: > > > > > > Hi Bryan - Thanks for the idea. Which way is it supposed to turn - > > > exhausting air through the radiator, or pulling it in? I would > think > > out, which is what ours is doing. > > > -Greg > > > 86 PT40 > > > > > > > > > > > > ----- Original Message ---- > > > From: Bryan Altier > > > To: WanderlodgeForum@ yahoogroups. com > > > Sent: Thursday, August 7, 2008 3:45:08 PM > > > Subject: Re: [WanderlodgeForum] Kohler generator overheating > > > > > > > > > Greg, We had some problems with ours overheating > > > just at times, (hot weather) and I discovered that the cooling > fan > > on the > > > radiator was turning backwards. Reversed two wires and problem > > > solved. > > > > > > Bryan Altier > > > 88WLWB 40 > > > Greenville, SC > > > ----- Original Message ----- > > > From: Greg Young > > > To: Wanderlodge Forum > > > Sent: Thursday, August 07, 2008 4:09 PM > > > Subject: [WanderlodgeForum] Kohler generator overheating > > > > > > Hi - > > > > > > Our Kohler generator is overheating under load. So far I've > > replaced the thermostat, and so I guess that flushing the system is > > the next step. > > > > > > Details: > > > 86 PT-40 > > > Kohler 12.5CCO67-RV > > > Yanmar 4-cyl engine > > > with no load ran cool. Started adding load at around 180 degrees > > > Added load up to 20A leg one, 30A leg two - all three cruise- air > > AC's running plus some other appliances. Maintained about 115V all > > the time. > > > Temp slowly climbed up to about 215 before I took the load off. > In > > the past it actually tripped the high temp switch, but I didn't see > > any point in doing that again. > > > After I took the load off it slowly dropped to around 200. > Stopped > > it then. > > > > > > We've got two weeks before we head to the desert and 100+ heat. > > Any thoughts would be appreciated. > > > > > > Thanks! > > > Greg Young > > > 1986 PT40 > > > Escondido, CA > > > (760) 807-1727 > > > > > > |
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08-14-2008, 15:03
Post: #20
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Kohler generator overheating
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