New problem,,,,lost one of my Freedom Inverters
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06-29-2009, 03:56
Post: #1
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New problem,,,,lost one of my Freedom Inverters
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06-29-2009, 06:16
Post: #2
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New problem,,,,lost one of my Freedom Inverters
I had a similar situation not long ago. After troubleshooting, I thought I'd have to replace the inverter. Eventually, I discovered that a switch on the control panel (next to the driver) had been accidently turned off. Turned it back on -- and now it works just fine. (I guess I must have bumped the switch while working with the HWH level controller right next to it.)
I don't know what controller you have -- but a P.O. had installed a (Heart) Link 2000R controller. It manages the power output of the chargers and limits the charge rate to the batteries (I have AGMs and they require a lower voltage than regular wet cell batteries). On the downside, the Link 2000R controller takes an electrical engineer to operate it -- the manual is very difficult -- but I've been able to puzzle out the way to get it set up right for my batteries. The standard interface is not as adjustable -- but I'm not really familiar with it. The inverters have a small breaker on the front (inverters are inside a metal box just above the batteries inside the curb side battery compartment). Push in to reset. There are dual breakers for each inverter. Mine are located in the bedroom on the engine bulkhead below the main 120 V electrical panel behind a carpet covered door (with an obvious handle). (I have a side-island bed.) 2 breakers for each inverter. These protect the inverter from an overload on an inverted circuit since the inverter power is NOT routed through the main 120 V panel. The back closet has a removable wooden panel which you might think is to access the engine from inside. You would be incorrect. I removed the panel the other day (in exploration) and discovered it covers a bunch (9 or 10) of 120 vac relays. I have no idea what they all serve (I didn't look for a wiring diagram -- I was just exploring). To remove the panel, you must remove about 6 screws in a gray felt covered strip, then remove 4 or so screws along the top edge and 2 screws further down -- but you probably don't need to get in there for this problem -- you should just be aware it's there.
Pete Masterson '95 Blue Bird Wanderlodge WBDA 42 El Sobrante CA "aeonix1@mac.com" On Jun 29, 2009, at 8:56 AM, Ron Thompson wrote:
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06-29-2009, 07:05
Post: #3
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New problem,,,,lost one of my Freedom Inverters
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06-29-2009, 07:07
Post: #4
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New problem,,,,lost one of my Freedom Inverters
I have a Heart Interface Freedom 20 which would be similar to your Freedom 25.
What I found in the manual is there should be a fuse inline on the positive cable to the batteries. The recommendation on the Freedom 20 is a 300 amp fuse within 18 inches of the batteries. There are also 2 circuit breakers on the front of the unit. The 20 amp protects the inverter from overloads and the 30 amp is on the AC input. There is a fast acting electronic circuit protection that will protect the circuits from extreme overloads. To reset you must corrct the fault and cycle the power switch off/on. The power switching on the Heart unit is all automatic when you plug into AC power. If you turn off the power switch on the front of the unit while plugged into AC it will turn off the battery charger but AC power will still be available at the output. If you have the optional remote control panel there are other settings available which may be the cause of the unit not working. If you do have the remote control panel there should be status LEDs which can be used to troubleshoot the problem. I hope this helps and if you need any more information out of the Heart owners manual let me know. Kevin Ridley 79 35' FC XV Spokane WA > |
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06-29-2009, 08:12
Post: #5
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New problem,,,,lost one of my Freedom Inverters
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06-29-2009, 08:55
Post: #6
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New problem,,,,lost one of my Freedom Inverters
OK... the switch was on the inverter panel next to the driver's seat. (Memory) it's on the lower left hand corner of the little panel with the red lights.
It's possible that the sensor wires between the battery and control panel became unattached. Check to see that there are some very light weight wires attached to the batteries and that the connections are tight. I have the same Freedom 25 inverters as you have. The previous owner upgraded the _controller_ only to a Heart Link 2000 R it controls 2 inverters and the output from the alternator (that's the "R" in the name). It is necessary to get the best life out of AGM batteries -- a choice also made by the P.O. Which 120 v outlets are dead? There are 2 GFI (ground fault interrupter) circuits. One is controlled by a GFI outlet in the bathroom (mine is directly above the bathroom sink) and the other is controlled by a GFI outlet in the galley area (mine is directly above the counter between the sink and cooktop). These GFI outlet are wired to provide GFI "protection" to several non-GFI outlets in the same general area. For example, the one above the kitchen counter also controls an outlet on the end of the galley cabinet serving the 'salon' area. (I think it also controls an outlet on the other end of the galley cabinet as well.) GFIs can trip very easily, so try pressing the test then reset button. If the GFI outlet was replaced, but not wired correctly, it can cut off power to the satellite outlets. To determine if your shore power is getting to both legs, take a look at the voltage meters above the front door. The two gauges should read 115-125 volts, or so. If they're both reading, then you're getting power. Next is time to check the main electrical panel and see if you have one of the mains tripped. You may need to take off the cover (careful! there is deadly voltage inside) and use a tester to ensure that the breakers are working properly. It's possible for an internal fault to kill a breaker -- I've had it happen in my home panel. The main panel breaker that covers the non-working outlets should also be tested for an internal fault. Just because a breaker is set or reset, doesn't mean it's OK. On my home panel, turning a tripped breaker directly back to ON almost always ruins it. You _must_ turn it fully off, then back on. The point is, breakers can seem to switch normally, but an internal component can fail, causing them to be permanently "tripped" no matter what the switch position. Testing the breaker for continuity is the only way to check this -- and you have to pull the breaker out of the panel to make that test. On the inverters themselves, the lower front edge covers a variety of output pins. You can use a non-contact AC tester* to see which connections are hot. You should find 120 v on at least one connecter on each Inverter. Note that inverted current causes slightly screwy sensing for the non-contact AC current testers. On "real" 120 vac power, the light glows, but with the inverted power, the light will flicker. Apparently, that's normal and has to do with the modified sine wave current from the inverter. *This is the type of tester I'm referring to: I got one at a home center for $16 or $18 or so.... Lastly, the automatic transfer switches may be involved. They can have a build up of corrosion on the contacts (from the inevitable sparking during transfer) that will kill them. I'm not entirely sure exactly where the transfer switches are located. Someone told me that they are inside the inverter. (I suspected that problem when I was troubleshooting my apparently "dead" inverter.) However, I found the rather simple (stupid owner, flipped switch) problem before I got to the point of pulling the inverter to tear it down to find the transfer switch. Do you have power on both legs when running under the generator? The same transfer switch handles both shore power and generator power. Be sure to use your multi-tester on the shore power source to ensure that you have power on both legs. top pin is ground Left and right are hot bottom pin is neutral. You should have 120 (or so) VAC from left to bottom and from right to bottom pins. 240 VAC (or so) when you go from left to right pins. (Top to bottom _ought_ to be zero.) If one leg of the shore power is out, you should see that the left or right pin is dead. Pete Masterson '95 Blue Bird Wanderlodge WBDA 42 El Sobrante CA "aeonix1@mac.com" On Jun 29, 2009, at 12:05 PM, Ron Thompson wrote:
Note my suggested troubleshooting tests. Make sure you've got shore power to both legs. (Look at the voltage meters above the front door, first.) Then check the "mains" in the primary 120 vac electrical panel in the bedroom. |
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06-29-2009, 09:14
Post: #7
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New problem,,,,lost one of my Freedom Inverters
It may be the fuse however if you have a volt meter you may want to check the
campground 50A plug and make sure that you have power to both legs there. If the chargers run off of different legs this could be the problem. There is a post in the tech articles I believe about how to test a 50A receptacle. I don't have much experiance troubleshooting the Heart Interface as mine has worked flawlessly since I bought the coach. Yes I have a single unit. I have only 1 bank of batteries for house and starting. If you have 2 battery banks that may explain the 2 chargers. Kevin Ridley 79 35' FC XV Spokane Wa --- In WanderlodgeForum@yahoogroups.com, Ron Thompson > > This is excellent information. I will check this out right away. It sounds as if this might be the problem. The 300 amp fuse that is. I have two of the 2500 amp Inverters. And there are two remote control panels which provide status led's and an on off switch although I have not seen that it turns the inverters on and off. One of the remote panels is dark. In other words dead. I have identified which one of the Inverters is dead by feeling of the warmth of them. The coolest one is the one that is off line. > > I take it that your model 20 is a single unit. > > Ron Thompson -Waller, Tx. > > 1995 WLWB 42' > > (cockyfox@...) > |
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06-29-2009, 10:31
Post: #8
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New problem,,,,lost one of my Freedom Inverters
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06-29-2009, 10:42
Post: #9
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New problem,,,,lost one of my Freedom Inverters
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06-29-2009, 14:57
Post: #10
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New problem,,,,lost one of my Freedom Inverters
On Jun 29, 2009, at 3:31 PM, Ron Thompson wrote:
Ok this is a "bad sign" that the inverter isn't getting any power. Make sure the signal wires are connected to the batteries. They are very light weight wires hooked to a couple of the battery terminals. However, they're probably not the problem. There are some electrical things on the curb side accessible through the "grill door" to the engine side/battery compartment on the engine side of the bulkhead. I'm not sure what all that stuff is, but it's worth checking to ensure that there are no loose wires.
Ah... I have one of those boxes. No label, however. No clue what's inside. I'd be sure the I'm disconnected from shore power -and- remove the negative cables from the battery posts before opening that one up. I'm guessing "shock hazard inside."
I got a ton of schematics -- but I can't tell what's what. I don't think I have anything that looks like 120v circuits -- all the diagrams I have looks like 12 v.
That's all 12vdc stuff. There's another power center toward the top (in my coach). Your floor plan sounds different in some respects. My inverter breakers are on the curb side. The main 120 VAC power panel is behind a mirror just above the curb-side drawer.
Yes, I'm talking about the "whole" back wall of the closet. There are two visible screws next to a small gap. At the top of the panel is a gray felt covered wood strip. Remove that strip (6 screws hidden in the felt) and you'll find another little gap and another 6 screws. Behind that whole back wall of the closet is a set of 8 or 9 120 VAC relays and some other wires down in the bottom of the hidden compartment.
Pete Masterson '95 Blue Bird Wanderlodge WBDA 42 El Sobrante CA "aeonix1@mac.com" |
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