Post Reply 
 
Thread Rating:
  • 0 Vote(s) - 0 Average
  • 1
  • 2
  • 3
  • 4
  • 5
Radiator removal 94pt 8v92
08-07-2008, 03:29
Post: #1
Radiator removal 94pt 8v92
David,rad removal '94pt-8V92. I removed the panel below the louvered
door by drilling out 2 rivets and removing screws. Kept the fan oil
radiator and aircon setup attached and moved both out of the way.
dropped about 20 gallons of antifreeze. slid rad out 6 inches to
clear fan as the fans shroud remains attached. lowered forklift
about 8 inches then walked the entire radiator out across the
forks.

There are a row of sheetmetal screws that hold top rubber lipped air
foil to the body(4pieces direct air into rad). I was able to remove
only 3 of the 8? as you only have access to the back of the last
screws . I loosened them with vice grips after stripping the thread
with an airfile; then cut the screw off. I plan on tack welding a
nut on the back side of the sheetmetal panel to reattach.

Took full two hours, one man
filled 4units of 5gallon pails with antifreeze
I would guess rad weighs 120 to 175 lbs???

day prior I set the frame of the bus on blocks and sprayed all hose
clamps, screws, nuts and bolts with liquid wrench. crusty bolts
were coated with a finger full of greese.

gotta watch fan, will reinstall with signboard strips taped in a
pannel between fan and rad. simple 2x4 skid platform with jack inder
installed radiator end would work better than forklift. forklift has
no way to offset forward slope of jacked bus (will reinstall with
2x4's). fear I tweeked the drain pitcock when the weight rested on
it as I lowered it in my pickup. I will post the rod cost or shop
recomendaton.

You gain little additional access to hard to reach aircompressor
cooling lines with rad removed.

GregoryO'Connor
94ptRomolandCa

GregoryO'Connor
94ptRomolandCa
Quote this message in a reply
08-07-2008, 10:53
Post: #2
Radiator removal 94pt 8v92
Nice job Greg,





While it's out I'm sure you'll be back there spraying DP40, or POR15, or one of the Eastman "paint over rust" products. I know I would. Pictures would be great.





David Brady



'02 LXi, Ca


-----Original Message-----
From: Gregory OConnor
Sent: Aug 7, 2008 11:29 AM
To: WanderlodgeForum@yahoogroups.com
Subject: [WanderlodgeForum] Radiator removal 94pt 8v92





David,rad removal '94pt-8V92. I removed the panel below the louvered
door by drilling out 2 rivets and removing screws. Kept the fan oil
radiator and aircon setup attached and moved both out of the way.
dropped about 20 gallons of antifreeze. slid rad out 6 inches to
clear fan as the fans shroud remains attached. lowered forklift
about 8 inches then walked the entire radiator out across the
forks.

There are a row of sheetmetal screws that hold top rubber lipped air
foil to the body(4pieces direct air into rad). I was able to remove
only 3 of the 8? as you only have access to the back of the last
screws . I loosened them with vice grips after stripping the thread
with an airfile; then cut the screw off. I plan on tack welding a
nut on the back side of the sheetmetal panel to reattach.

Took full two hours, one man
filled 4units of 5gallon pails with antifreeze
I would guess rad weighs 120 to 175 lbs???

day prior I set the frame of the bus on blocks and sprayed all hose
clamps, screws, nuts and bolts with liquid wrench. crusty bolts
were coated with a finger full of greese.

gotta watch fan, will reinstall with signboard strips taped in a
pannel between fan and rad. simple 2x4 skid platform with jack inder
installed radiator end would work better than forklift. forklift has
no way to offset forward slope of jacked bus (will reinstall with
2x4's). fear I tweeked the drain pitcock when the weight rested on
it as I lowered it in my pickup. I will post the rod cost or shop
recomendaton.

You gain little additional access to hard to reach aircompressor
cooling lines with rad removed.

GregoryO'Connor
94ptRomolandCa

GregoryO'Connor
94ptRomolandCa




Quote this message in a reply
08-07-2008, 13:04
Post: #3
Radiator removal 94pt 8v92
Radiator rodding quote $650.00 stewarts industrial radiator. Owner
Wally shop is one mile from CCW Riverside. recore is over two grand.
951-683-5054

http://local.yahoo.com/info-36959945

My rad is 60% blocked with rust-mud and only giving 10% of its
ability (claim two shops) I used Stewart because they came
recomended by several sources and his rodding price was $400 cheaper
than one other shop. Stewart tech and owner Wally asked me to bring
in the transmission cooler for a flow test and look. He ex-plained
that if the trans cooler is blocked (trans cooler is placed after
rad exit)it wont allow good flow and the rad will get backed up
also. Wally claimed that the OEM product is way good quality and
most issues requiring recore of that brand are from exterior
degrading (salt and road hazzard).

I dropped the trans cooler and will post pics of the guts. looks
like a catalitic converter, 400 journals.

GregoryO'Connor
94ptRomolandCa
Quote this message in a reply
08-07-2008, 13:49
Post: #4
Radiator removal 94pt 8v92

Greg,

I put a new core in mine, with about a 30% increase in cooling
surface. Cost was right at $1,800, plus lots of shop time.

Terry

Terry Neal
Bozeman, MT
82PT40 6V92TA
74FC34 6V53T





Gregory OConnor wrote:


Radiator rodding quote $650.00 stewarts industrial radiator. Owner


Wally shop is one mile from CCW Riverside. recore is over two grand.

951-683-5054



http://local.yahoo.com/info-36959945



My rad is 60% blocked with rust-mud and only giving 10% of its

ability (claim two shops) I used Stewart because they came

recomended by several sources and his rodding price was $400 cheaper

than one other shop. Stewart tech and owner Wally asked me to bring

in the transmission cooler for a flow test and look. He ex-plained

that if the trans cooler is blocked (trans cooler is placed after

rad exit)it wont allow good flow and the rad will get backed up

also. Wally claimed that the OEM product is way good quality and

most issues requiring recore of that brand are from exterior

degrading (salt and road hazzard).



I dropped the trans cooler and will post pics of the guts. looks

like a catalitic converter, 400 journals.



GregoryO'Connor

94ptRomolandCa



Quote this message in a reply
08-07-2008, 13:51
Post: #5
Radiator removal 94pt 8v92

Greg, tell me if I am wrong but I don’t
think radiator shops actually “rod” the radiator. I think it is
all done with chemicals now.

Dan Williams

88PT38

Jackson, MS



From:
WanderlodgeForum@yahoogroups.com [mailto:WanderlodgeForum@yahoogroups.com] On Behalf Of Gregory OConnor

Sent: Thursday, August 07, 2008
8:04 PM

To:
WanderlodgeForum@yahoogroups.com

Subject: [WanderlodgeForum] Re:
Radiator removal 94pt 8v92



Radiator rodding quote $650.00 stewarts industrial
radiator. Owner

Wally shop is one mile from CCW Riverside. recore is over two grand.

951-683-5054



http://local.yahoo.com/info-36959945



My rad is 60% blocked with rust-mud and only giving 10% of its

ability (claim two shops) I used Stewart because they came

recomended by several sources and his rodding price was $400 cheaper

than one other shop. Stewart tech and owner Wally asked me to bring

in the transmission cooler for a flow test and look. He ex-plained

that if the trans cooler is blocked (trans cooler is placed after

rad exit)it wont allow good flow and the rad will get backed up

also. Wally claimed that the OEM product is way good quality and

most issues requiring recore of that brand are from exterior

degrading (salt and road hazzard).



I dropped the trans cooler and will post pics of the guts. looks

like a catalitic converter, 400 journals.



GregoryO'Connor

94ptRomolandCa

Quote this message in a reply
08-07-2008, 15:37
Post: #6
Radiator removal 94pt 8v92
Radiator ROD is what it is...push a rod through each tube, and flow/pressure test after. Anyone doing less is taking your money.

On Thu, Aug 7, 2008 at 6:51 PM, Dan Williams <"danusa@comcast.net"> wrote:






Greg, tell me if I am wrong but I don't
think radiator shops actually "rod" the radiator. I think it is
all done with chemicals now.



Dan Williams



88PT38



Jackson, MS







From:
"WanderlodgeForum@yahoogroups.com" [mailto:"WanderlodgeForum@yahoogroups.com"] On Behalf Of Gregory OConnor

Sent: Thursday, August 07, 2008
8:04 PM

To:
"WanderlodgeForum@yahoogroups.com"

Subject: [WanderlodgeForum] Re:
Radiator removal 94pt 8v92





Radiator rodding quote $650.00 stewarts industrial
radiator. Owner

Wally shop is one mile from CCW Riverside. recore is over two grand.

951-683-5054



http://local.yahoo.com/info-36959945



My rad is 60% blocked with rust-mud and only giving 10% of its

ability (claim two shops) I used Stewart because they came

recomended by several sources and his rodding price was $400 cheaper

than one other shop. Stewart tech and owner Wally asked me to bring

in the transmission cooler for a flow test and look. He ex-plained

that if the trans cooler is blocked (trans cooler is placed after

rad exit)it wont allow good flow and the rad will get backed up

also. Wally claimed that the OEM product is way good quality and

most issues requiring recore of that brand are from exterior

degrading (salt and road hazzard).



I dropped the trans cooler and will post pics of the guts. looks

like a catalitic converter, 400 journals.



GregoryO'Connor

94ptRomolandCa






--
Curt Sprenger
1987 PT38 8V92 "MacAttack Racing"
Anaheim Hills, CA

Quote this message in a reply
08-07-2008, 16:27
Post: #7
Radiator removal 94pt 8v92
Dan, There are several was to do it. On the radiators we have in the
bus you will notice a big line of bolts that hold the top tank to
the core (center finns) the shop can remove only one tank and push a
flat strap solid rod in the many journals to open up and clean the
passage. I have this done to my dump truck every 2 to 3 years
($250.00). My bus radiator was so clogged that both tanks needed to
be opened so the tech could push and pull rods from both ends. I
watched the guy cut rod stock from a roll and sharpen it on a wheel
befor he attempted to push the flat stock thru the journal. the
journals close to the sides cake up quicker (frame heat sink) and in
worst case they can be soldered closed and not used.

The trans cooler on my bus is a tank where the trans oil is flowed
over tubes encased in a larger pipe. the tubes (400tubes 12 inches
long) are connected to the radiator ouput. the antifreeze flows thru
the tubes then into the engine. One forum member?? had to replace a
tranny when one of the many tubes in this heat exchanger leaked and
pushed radiator fluid into the tranny. The tech doesnt want to push
a rod thru the tranny exchanger tube because he fears making a weak
spot and having it show up later with water in the tranny. he plans
on using heat and chemicals to clean it and inspect it. the heat
exchanger on my tranny is a BorgWarner and not serevisable. if he
finds issue I will have to buy a new one. ($?,???.??)

here is kinda a diagram of heat exchanger
term ;Tube=Radiator fluid and ;Shell=Trans oil

http://www.cheresources.com/shell_tube_h...Image5.gif

GregoryO'Connor
94ptRomolandCa




--- In WanderlodgeForum@yahoogroups.com, "Dan Williams"
wrote:
>
> Greg, tell me if I am wrong but I don't think radiator shops
actually "rod"
> the radiator. I think it is all done with chemicals now.
>
> Dan Williams
>
> 88PT38
>
> Jackson, MS
>
>
>
> _____
>
> From: WanderlodgeForum@yahoogroups.com
> [mailto:WanderlodgeForum@yahoogroups.com] On Behalf Of Gregory
OConnor
> Sent: Thursday, August 07, 2008 8:04 PM
> To: WanderlodgeForum@yahoogroups.com
> Subject: [WanderlodgeForum] Re: Radiator removal 94pt 8v92
>
>
>
> Radiator rodding quote $650.00 stewarts industrial radiator. Owner
> Wally shop is one mile from CCW Riverside. recore is over two
grand.
> 951-683-5054
>
> http://local. <http://local.yahoo.com/info-36959945>
yahoo.com/info-36959945
>
> My rad is 60% blocked with rust-mud and only giving 10% of its
> ability (claim two shops) I used Stewart because they came
> recomended by several sources and his rodding price was $400
cheaper
> than one other shop. Stewart tech and owner Wally asked me to
bring
> in the transmission cooler for a flow test and look. He ex-plained
> that if the trans cooler is blocked (trans cooler is placed after
> rad exit)it wont allow good flow and the rad will get backed up
> also. Wally claimed that the OEM product is way good quality and
> most issues requiring recore of that brand are from exterior
> degrading (salt and road hazzard).
>
> I dropped the trans cooler and will post pics of the guts. looks
> like a catalitic converter, 400 journals.
>
> GregoryO'Connor
> 94ptRomolandCa
>
Quote this message in a reply
08-07-2008, 18:46
Post: #8
Radiator removal 94pt 8v92


I paid $3800 last summer for the re-core up here. Makes me feel bad reading your post Greg. Oh well, just money.
Dick Hayden - '87 PT 38 - Lake Stevens, WA
----- Original Message -----
From: "Gregoryoc@aol.com"
To: "WanderlodgeForum@yahoogroups.com"
Sent: Thursday, August 07, 2008 6:04 PM
Subject: [WanderlodgeForum] Re: Radiator removal 94pt 8v92


Radiator rodding quote $650.00 stewarts industrial radiator. Owner
Wally shop is one mile from CCW Riverside. recore is over two grand.
951-683-5054

http://local.yahoo.com/info-36959945

My rad is 60% blocked with rust-mud and only giving 10% of its
ability (claim two shops) I used Stewart because they came
recomended by several sources and his rodding price was $400 cheaper
than one other shop. Stewart tech and owner Wally asked me to bring
in the transmission cooler for a flow test and look. He ex-plained
that if the trans cooler is blocked (trans cooler is placed after
rad exit)it wont allow good flow and the rad will get backed up
also. Wally claimed that the OEM product is way good quality and
most issues requiring recore of that brand are from exterior
degrading (salt and road hazzard).

I dropped the trans cooler and will post pics of the guts. looks
like a catalitic converter, 400 journals.

GregoryO'Connor
94ptRomolandCa

Quote this message in a reply
Post Reply 




User(s) browsing this thread: 1 Guest(s)