Installing New Gauge in Electroluminescent Panel

[Eric Johnson]

I'm installing a new gauge in an empty spot on our 84FC35 instrument panel (this
is a Wanderlodge II which doesn't have all of the instruments other FC's have).
I need to cut a 2 inch hole in the panel.

I have the panel free and can see that it's clear below. Question is: Has
anyone cut a hole for a gauge in one of these panels? If so, let me know if you
have any tips on how to do it. My plan at this point is to drill a number of
small holes around the perimeter of the circle and then join them with a small
Dremel cutting tool.

Eric Johnson
84FC35SBWLII

[Leroy Eckert]

Better as Birtles. I would guess you will have made a very expensive mistake and trashed the panel. Leroy Eckert 1990 WB-40 Smoke N Mirrors Dahlonega, GA Royale Conversion --- On Tue, 3/3/09, Eric Johnson wrote: From: Eric Johnson Subject: [WanderlodgeForum] Installing New Gauge in Electroluminescent Panel To: WanderlodgeForum@yahoogroups.com Date: Tuesday, March 3, 2009, 7:58 PM I'm installing a new gauge in an empty spot on our 84FC35 instrument panel (this is a Wanderlodge II which doesn't have all of the instruments other FC's have). I need to cut a 2 inch hole in the panel. I have the panel free and can see that it's clear below. Question is: Has anyone cut a hole for a gauge in one of these panels? If so, let me know if you have any tips on how to do it. My plan at this point is to drill a number of small holes around the perimeter of the circle and then join them with a small Dremel cutting tool. Eric Johnson 84FC35SBWLII

[Ron Thompson]

I would invest in a Greenlee punch if I were you. Drilling those small holes is going to create a lot of metal falling all over the place and you will also end up having to file the perimiter to get it rounded to the right size. A Greenlee punch will require only one small hole to be drilled for the tightening bolt. You can google for Greenlee punches and find what you need. Most auto parts stores and probably Home Depot or Lowes should have them. Ron Thompson -Waller, Tx. 1995 WLWB 42' (cockyfox@...) --- On Tue, 3/3/09, Eric Johnson wrote: From: Eric Johnson Subject: [WanderlodgeForum] Installing New Gauge in Electroluminescent Panel To: WanderlodgeForum@yahoogroups.com Date: Tuesday, March 3, 2009, 6:58 PM I'm installing a new gauge in an empty spot on our 84FC35 instrument panel (this is a Wanderlodge II which doesn't have all of the instruments other FC's have). I need to cut a 2 inch hole in the panel. I have the panel free and can see that it's clear below. Question is: Has anyone cut a hole for a gauge in one of these panels? If so, let me know if you have any tips on how to do it. My plan at this point is to drill a number of small holes around the perimeter of the circle and then join them with a small Dremel cutting tool. Eric Johnson 84FC35SBWLII

[Stephen Birtles]

Warning warning

if you drill or punch the el panel and pierce a lighted portion of the panel you
will destroy the panel

be very careful in your endeavors

Stephen 77fc35





--- In WanderlodgeForum@yahoogroups.com, Ron Thompson wrote:
>
> I would invest in a Greenlee punch if I were you. Drilling those small holes
is going to create a lot of metal falling all over the place and you will also
end up having to file the perimiter to get it rounded to the right size. A
Greenlee punch will require only one small hole to be drilled for the tightening
bolt. You can google for Greenlee punches and find what you need. Most auto
parts stores and probably Home Depot or Lowes should have them.
>
> Ron Thompson -Waller, Tx.
>
> 1995 WLWB 42'
>
> (cockyfox@...)
>
> --- On Tue, 3/3/09, Eric Johnson wrote:
> From: Eric Johnson
> Subject: [WanderlodgeForum] Installing New Gauge in Electroluminescent Panel
> To: WanderlodgeForum@yahoogroups.com
> Date: Tuesday, March 3, 2009, 6:58 PM
>
>
>
>
>
>
>
>
>
>
>
>
> I'm installing a new gauge in an empty spot on our 84FC35
instrument panel (this is a Wanderlodge II which doesn't have all of the
instruments other FC's have). I need to cut a 2 inch hole in the panel.
>
>
>
> I have the panel free and can see that it's clear below. Question is: Has
anyone cut a hole for a gauge in one of these panels? If so, let me know if you
have any tips on how to do it. My plan at this point is to drill a number of
small holes around the perimeter of the circle and then join them with a small
Dremel cutting tool.
>
>
>
> Eric Johnson
>
> 84FC35SBWLII
>

[Ron Thompson]

Thats very true, if there are embedded lights in the panel and you punch into one, the panel would definitely be damaged. Ron Thompson -Waller, Tx. 1995 WLWB 42' (cockyfox@...) --- On Wed, 3/4/09, Stephen Birtles wrote: From: Stephen Birtles Subject: [WanderlodgeForum] Re: Installing New Gauge in Electroluminescent Panel To: WanderlodgeForum@yahoogroups.com Date: Wednesday, March 4, 2009, 9:05 AM Warning warning if you drill or punch the el panel and pierce a lighted portion of the panel you will destroy the panel be very careful in your endeavors Stephen 77fc35 --- In "WanderlodgeForum%40yahoogroups.com", Ron Thompson wrote: > > I would invest in a Greenlee punch if I were you. Drilling those small holes is going to create a lot of metal falling all over the place and you will also end up having to file the perimiter to get it rounded to the right size. A Greenlee punch will require only one small hole to be drilled for the tightening bolt. You can google for Greenlee punches and find what you need. Most auto parts stores and probably Home Depot or Lowes should have them. > > Ron Thompson -Waller, Tx. > > 1995 WLWB 42' > > (cockyfox@.. .) > > --- On Tue, 3/3/09, Eric Johnson wrote: > From: Eric Johnson > Subject: [WanderlodgeForum] Installing New Gauge in Electroluminescent Panel > To: "WanderlodgeForum%40yahoogroups.com" > Date: Tuesday, March 3, 2009, 6:58 PM > > > > > > > > > > > > > I'm installing a new gauge in an empty spot on our 84FC35 instrument panel (this is a Wanderlodge II which doesn't have all of the instruments other FC's have). I need to cut a 2 inch hole in the panel. > > > > I have the panel free and can see that it's clear below. Question is: Has anyone cut a hole for a gauge in one of these panels? If so, let me know if you have any tips on how to do it. My plan at this point is to drill a number of small holes around the perimeter of the circle and then join them with a small Dremel cutting tool. > > > > Eric Johnson > > 84FC35SBWLII >

[Eric Johnson]

--- In WanderlodgeForum@yahoogroups.com, "Eric Johnson" wrote:

Thanks for the thoughts. FYI, the electroluminescent panel in our 84FC has a
top vinyl layer on top of a non-metallic substrate. I'm well away from the
luminescent display lines and the electrical connections to the display so don't
think I'll do any damage to the panel. A BB friend suggested offline that I cut
the vinyl with a sharp blade and then use a hole saw at very low rpm to keep
from damaging anything. That may be the best idea if I can find a hole saw that
will fit a 2.06 inch diameter gauge body.

Eric Johnson
84FC35SBWLII

>
> I'm installing a new gauge in an empty spot on our 84FC35 instrument panel
(this is a Wanderlodge II which doesn't have all of the instruments other FC's
have). I need to cut a 2 inch hole in the panel.
>
> I have the panel free and can see that it's clear below. Question is: Has
anyone cut a hole for a gauge in one of these panels? If so, let me know if you
have any tips on how to do it. My plan at this point is to drill a number of
small holes around the perimeter of the circle and then join them with a small
Dremel cutting tool.
>
> Eric Johnson
> 84FC35SBWLII
>

[GARY MINKER]

Don't Do This, It Will Ruin The EL Panel --- On Wed, 3/4/09, Eric Johnson wrote: From: Eric Johnson Subject: [WanderlodgeForum] Re: Installing New Gauge in Electroluminescent Panel To: WanderlodgeForum@yahoogroups.com Date: Wednesday, March 4, 2009, 11:09 AM --- In WanderlodgeForum@ yahoogroups. com, "Eric Johnson" wrote: Thanks for the thoughts. FYI, the electroluminescent panel in our 84FC has a top vinyl layer on top of a non-metallic substrate. I'm well away from the luminescent display lines and the electrical connections to the display so don't think I'll do any damage to the panel. A BB friend suggested offline that I cut the vinyl with a sharp blade and then use a hole saw at very low rpm to keep from damaging anything. That may be the best idea if I can find a hole saw that will fit a 2.06 inch diameter gauge body. Eric Johnson 84FC35SBWLII > > I'm installing a new gauge in an empty spot on our 84FC35 instrument panel (this is a Wanderlodge II which doesn't have all of the instruments other FC's have). I need to cut a 2 inch hole in the panel. > > I have the panel free and can see that it's clear below. Question is: Has anyone cut a hole for a gauge in one of these panels? If so, let me know if you have any tips on how to do it. My plan at this point is to drill a number of small holes around the perimeter of the circle and then join them with a small Dremel cutting tool. > > Eric Johnson > 84FC35SBWLII >

[Ron Thompson]

Eric, I use hole saws all the time and I can tell you this. Your best bet is to use a Greenlee punch. A hole saw can skip on you and then you would have a mess. One skip and a good job goes bad. Greenlee punch's are expensive I know. I use hole saws on wood, but when I have to cut a round hole in metal its always a Greenlee punch. Of course it is your BB. Thats my final word on it and I will back on out of here. Ron Thompson -Waller, Tx. 1995 WLWB 42' (cockyfox@...) --- On Wed, 3/4/09, Eric Johnson wrote: From: Eric Johnson Subject: [WanderlodgeForum] Re: Installing New Gauge in Electroluminescent Panel To: WanderlodgeForum@yahoogroups.com Date: Wednesday, March 4, 2009, 10:09 AM --- In "WanderlodgeForum%40yahoogroups.com", "Eric Johnson" wrote: Thanks for the thoughts. FYI, the electroluminescent panel in our 84FC has a top vinyl layer on top of a non-metallic substrate. I'm well away from the luminescent display lines and the electrical connections to the display so don't think I'll do any damage to the panel. A BB friend suggested offline that I cut the vinyl with a sharp blade and then use a hole saw at very low rpm to keep from damaging anything. That may be the best idea if I can find a hole saw that will fit a 2.06 inch diameter gauge body. Eric Johnson 84FC35SBWLII > > I'm installing a new gauge in an empty spot on our 84FC35 instrument panel (this is a Wanderlodge II which doesn't have all of the instruments other FC's have). I need to cut a 2 inch hole in the panel. > > I have the panel free and can see that it's clear below. Question is: Has anyone cut a hole for a gauge in one of these panels? If so, let me know if you have any tips on how to do it. My plan at this point is to drill a number of small holes around the perimeter of the circle and then join them with a small Dremel cutting tool. > > Eric Johnson > 84FC35SBWLII >

[Wayne Kotila]

You could buy the correct size hole saw and use a drill, put a cloth below to catch all the shavings, but be careful where you drill if you have the 110volt luminescent dash.

Wayne

---

From: Ron Thompson
To: WanderlodgeForum@yahoogroups.com
Sent: Wednesday, March 4, 2009 7:43:11 AM
Subject: Re: [WanderlodgeForum] Installing New Gauge in Electroluminescent Panel

I would invest in a Greenlee punch if I were you. Drilling those small holes is going to create a lot of metal falling all over the place and you will also end up having to file the perimiter to get it rounded to the right size. A Greenlee punch will require only one small hole to be drilled for the tightening bolt. You can google for Greenlee punches and find what you need. Most auto parts stores and probably Home Depot or Lowes should have them. Ron Thompson -Waller, Tx. 1995 WLWB 42' (cockyfox@sbcglobal .net) --- On Tue, 3/3/09, Eric Johnson wrote: From: Eric Johnson Subject: [WanderlodgeForum] Installing New Gauge in Electroluminescent Panel To: WanderlodgeForum@ yahoogroups. com Date: Tuesday, March 3, 2009, 6:58 PM I'm installing a new gauge in an empty spot on our 84FC35 instrument panel (this is a Wanderlodge II which doesn't have all of the instruments other FC's have). I need to cut a 2 inch hole in the panel. I have the panel free and can see that it's clear below. Question is: Has anyone cut a hole for a gauge in one of these panels? If so, let me know if you have any tips on how to do it. My plan at this point is to drill a number of small holes around the perimeter of the circle and then join them with a small Dremel cutting tool. Eric Johnson 84FC35SBWLII